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Manufacturing Processes
Instructor:
Terry Foley
Text: Manufacturing
Processes
Author: Ostwald and
Munoz
Edition: 9th
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Office:
G8-107
Phone: (323) 265-8833
E-mail: Terry@TerryFoley.com
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OBJECTIVE OF COURSE:
Most
engineers in industry are concerned with the production of a tangible
product, such as a machine, an airplane, or a tool.
It is virtually impossible to find room in the modern engineering
curriculum for courses in machine shop practices, foundry work, or
plastic molding - but it is necessary for the student to learn something about
these very practical subjects, along
with many other related
subjects, and on a college level.
A schedule
of the various topics to be covered each week is shown below:
Week
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Chapter
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Topic
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1
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1
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The Manufacturing
System
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2
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2
3
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Nature and Properties
of Materials
Production of Ferrous Metals
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3
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4
5
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Production of
Nonferrous Metals
Foundry Processes - Conventional
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4
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6
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Contemporary Casting
Processes
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5
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17
20
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Heat Treatment
Powder Metallurgy (Mid Term)
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6
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13
18
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Welding and Joining
Processes
Plastic Materials and Processes
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7
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26
24
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Metrology (and
Quality Control)
Dimensioning and Tolerancing
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8
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14
15
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Hot Working of Metals
Cold Working of Metals
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9
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16
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Press Work (and
Tooling)
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10
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7
8
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Basic Machine Tool
Elements
Metal Cutting
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11
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9
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Turning Machines
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12
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9
9
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Drilling and Boring
Machines
Milling Machines and Cutters
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13
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10
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Shapers and Planers
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14
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10, 12
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Sawing, Broaching,
Grinding, etc.
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15
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20, 21
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Threads, and Special
Processes
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16, 17
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Review for Final Exam
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Schedule of
Assignments
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WEEKLY ASSIGNMENTS (LIST A)
Asgn
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Chpt
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Page
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Question
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Asgn
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Chpt
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Page
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Question
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1
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2
3
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33
58
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5, 13, & Prob 2.9
5, 15, 20
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8
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16
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394
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2, 4, 10, 15, & prob 16.2
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2
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4
5
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74, 75
98, 99
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4, 11, & Prob 4.1
5, 6, & Prob 5.9
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9
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7
8
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145
175
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2, 8
12, 14, 16
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3
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6
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121
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2, 6, 11, 13, 16
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10
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9
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202,3
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3, 15, 22, 23, 26
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4
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13
17
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321,2
421
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4, 11, 30
2, 4, 12, 18
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11
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11
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257
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7, 13, 16, 17
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5
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20
18
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507
449
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26, 35*, 36
1**, 8, 12, 20
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12
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10
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220
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7, 13, 21, 25, & Prob 10.1
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6
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26
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640
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1***, 9****, 23
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13
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21
12
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533
284
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8, 10
3,6
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7
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14
15
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343
366
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4, 8, 9
18, 24
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14
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20
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507
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9, 12, 18, 19
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*Answer not
in book.
**Thermosetting
& Thermoplastics only.
***Define
Metrology, Tolerance, and Allowance.
****Define
Sensitivity, Precision, and Accuracy.
Your grade
in this course will be based on the following:
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Tests(2),
Home Work, Lab Reports, Performance in Lab, and Attendance
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Note: If
you don’t mind a little hard work and if you are the least bit curious
on how things are made, you should find this course quite interesting.
We cover a lot of material and your knowledge on how things are
manufactured and designed should be increased considerably.
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